Close Ad

The Spoon

Daily news and analysis about the food tech revolution

Kalera

Food Tech News: Eco-Friendly Restaurant App, Beyond Meat Chicken, and Microdrink Cubes

Before you head outside and bask in glorious sunshine and cherry blossoms, we invite you to catch up on some Food Tech News. This week, we have stories on an app that rates restaurants based on sustainability, Kalera’s first harvest, micro drink cubes, and Beyond Meat’s alternative chicken launch. Enjoy!

Eco-friendly restaurant app Jybe to soon launch in New York

JYBE is an app that helps users connect to eco-friendly restaurants, and this week it shared in an email with The Spoon that it will be launching in New York City in mid-May. Many restaurants provide single-use plastic cutlery and styrofoam packaging for take-out food, but JYBE highlights the restaurants using more environmentally friendly options, like paper, bamboo, glass, and reusable materials. JYBE also offers free resources for restaurants looking to make the transition to more environmentally friendly packaging. The app is currently available in Los Angeles, San Francisco, Portland, Denver, Boulder, Seattle, and Austin.

Kalera celebrates first harvest at Atlanta, Georgia location

Kalera is a vertical farm company, and this week announced its first harvest at its location in Atlanta, Georgia. The 77 thousand square feet facility is its largest facility and the largest vertical farm operation in the Southeastern U.S. The vertical farm grows lettuce and microgreens, with the capacity to produce over 10 million heads of lettuce per year. In addition to the location in Georgia, Kalera operates two locations in Orlando and is building new facilities in Hawaii, Minnesota, Seattle, Columbus, Denver, and Houston.

Microdrink cubes launch in the U.S.

UK-based waterdrop crafts small flavored beverage cubes that can be dropped into water, and the product will now be sold in the U.S. The tiny sugar-free cubes consist of unique fruit- and plant-based extracts like elderflower, cactus fruit, artichoke, starfruit, and thyme. The company aims to encourage people to drink more water while simultaneously reducing single-use plastic bottles typically used for cold beverages and water. Due to the fact that the cubes are small and compact, this reduces both plastic bottles and the energy it takes to ship liquid-filled bottles throughout the world.

Beyond Meat to refocus on chicken products

Beyond Meat is known for its alternative beef and pork products like burger patties, breakfast patties, and sausages, but now it will be focusing on the development of alternative chicken products. The company produced plant-based chicken strips in 2012, but pulled the product after its alternative beef and pork products gained more popularity. The plant-based chicken product will likely be available this summer. In 2019, Beyond Meat partnered with KFC to pilot plant-based fried chicken in an Atlanta, Georgia location, and the product sold out in five hours.

Kalera Expands Its Vertical Farm Network to Minnesota

Vertical farming company Kalera today announced its plans to open a commercial growing facility in St. Paul, Minnesota. This is the eighth farm that is either open or in the works for Orlando, Florida-based Kalera. 

For a long time, Kalera primarily served the hospitality industry in Orlando with its HyCube vertical farming facility. The company broke ground on another and bigger location in that city in 2019. At the time, the company planned to focus mainly on the Southeastern region of the U.S.

The pandemic, of course, changed all that. With most restaurants shut down or fulfilling lower order volumes, Kalera pivoted to retail via a partnership with grocery store chain Publix in 2020. The company also started expanding beyond the Southeast U.S. and is now, in terms of geographical footprint, one of the fastest-growing commercial vertical farming companies. 

Kalera’s controlled environment farms use a mix of hydroponics, sensors, LEDs, and some automation to grow a variety of leafy greens. Besides the two facilities in Orlando, the company also operates a farm in Atlanta, which just opened. Facilities in Houston, Denver, Columbus (Ohio), Seattle, and Hawaii are currently under construction. The company says that once all of these farms plus the Minnesota facility are open, Kalera will have a total projected yield of “tens of millions of heads of lettuce per year, or the equivalent of over 1,000 acres of traditional field farms,” according to today’s press release.

Kalera’s announcement comes just days after a slew of other new developments in the controlled environment agriculture space. Last week alone, Babylon Microfarms and Grönska both announced funding rounds and Plenty expanded into new grocery retailers in California. Prior to that GoodLeaf Farms announced plans to expand across Canada and InFarm unveiled its modular commercial-scale farms.

For its part, Kalera also recently acquired Vindara, a company that develops seeds specifically bred for indoor farming environments.  

Kalera Acquires Vindara to Optimize Seed Breeding for Indoor Vertical Farming

Vertical farming company Kalera announced this week it has acquired Vindara, a company developing seeds specifically for the indoor vertical farming environment and other controlled environment agriculture methods. With this acquisition, Kalera says it can increase both crop yield and the speed of growth cycles in its current and future facilities.

Kalera currently has two commercial-scale vertical farms in operation, both in Orlando, Florida. The company is also expanding rapidly, with new locations across the U.S. in the works. Facilities in Atlanta, Denver, and Houston are slated to open in 2021.

Typically, seeds for outdoor farming are bred to resist things like disease and pests. The drawback of that method is that plant flavor, texture, and nutritional profile is often sacrificed in the process. But in a fully controlled indoor grow environment like a vertical farm, pests are nonexistent and growers and systems have better control over monitoring the danger of plant diseases. 

That gives companies like Vindara an opportunity to produce seeds bred for flavor, color, nutritional content, and better overall quality. The company combines genomics, machine learning and computational biology with traditional breeding techniques to get its seeds, which are non-GMO and which Vindara says take 12 to 18 months to develop, rather than the standard five to seven years.

With the acquisition, Vindara will become a “fully owned subsidiary” of Kalera and operate out of the latter’s headquarters in Orlando. For Kalera, the acquisition brings the potential to develop its own plant varieties and increase the output of existing ones. Right now those are just leafy greens, though Kalera hinted at spinach and strawberries for the future. 

Kalera Picks Denver for Its Next Commercial-Scale Vertical Farming Facility

Kalera continues its westward expansion. This week, the Orlando, Fla.-based indoor vertical farming company announced it will open its newest commercial-scale facility in Denver, Colo. in 2021. 

This will be Kalera’s fifth facility for commercial-scale vertical farms growing leafy greens. The company already operates two facilities in Orlando and is in the midst of constructing farms in Atlanta and Houston, both slated to open in early 2021. 

When we caught up with Kalera in 2019, the company had just broken ground on its second Orlando facility and was best known for serving hydroponically grown greens to the hospitality industry, including the Orlando World Center Marriott resort. One pandemic and countless restaurant shutdowns later, and Kalera had to pivot to keep business going. Earlier in 2020, the company struck a deal with Publix to sell its greens in the grocery mega-retailer’s supermarkets. The company now provides greens to both the food retail and hospitality sectors, a strategy it will take to Denver once its facility opens there.

Kalera’s farms use IoT, process automation, and cleanroom technology to grow leafy greens in a completely controlled environment without the use of pesticides. For now, the company is focused on leafy greens, which require less space to grow than other types of produce, making them ideal for the vertical farming format.

Kalera said in today’s press release it plans to open additional facilities around the U.S. as well as expand internationally.

Its rapid expansion comes at a time when indoor farming, whether vertical or another method, is attracting significant investment dollars. InFarm, which puts its small-scale farms inside the grocery store, raised $170 million in September, and Finnish startup iFarm raised $4 million in August. Also in August, a new company, called Unfold, raised $30 million to build out operations in the U.S.

Kalera’s Denver facility will open later in 2021 and, according to the company, create 60 new jobs in the area.

Publix Has Ambitious Plans to Get More Hydroponically Grown Greens in Its Stores

Back in 2019, we predicted that hydroponically grown greens would soon become a mainstay of grocery stores in the U.S. We did not predict that a global health crisis would disrupt the supply chain and make consumers hyper-aware of where their food comes from and what goes into growing it, but that’s exactly what happened. The result? Hydroponic farming’s march into the grocery store has been accelerated.

Perhaps no one is pursuing this shift more seriously than grocery retail chain Publix, whose Greenwise brand has partnered with Brick Street Farms to locate a shipping-container-turned vertical farm at one of Greenwise’s brick-and-mortar markets in Florida. 

The 40-foot shipping container (see image above) sits outside the Greenwise market in Lakeland, Florida. Like other vertical farming operations, it uses hydroponics to grow leafy greens without the use of soil or pesticides. Greens are packaged onsite and travel mere feet to reach the produce section of the store.

Speaking on the phone this week, Curt Epperson, Business Development Director of Produce and Floral for Publix, and Albert Gottuso, Category Manager for Produce at Publix, highlighted the advantage of this method over traditional means of getting produce in the store. Most of Publix’ conventional leafy greens are grown in California and have to travel thousand of miles before they reach store shelves. Besides the obvious lower carbon footprint, growing greens onsite also uses less water than traditional farming and means fresher greens on store shelves compared to those that are harvested shipped, and hydrated before they ever reach the produce section.

But hydroponic greens were on the Publix agenda long before the deal with Brick Street Farms. During our call, Gottuso said the company has maintained relationships for years with local hydroponic farmers to sell greens in its stores. For instance, Livingston, TN-based Tanimura & Antle sells its butter lettuce at Publix stores in that state.

“This hydroponic product out of nowhere became our best seller for leafy lettuce,” he said. That in turn led the chain to consider how it could supply hydroponically grown greens to more of its locations. 

Multiple efforts are currently underway. Earlier in 2020, Publix partnered with Vertical Roots on a mobile vertical farm customers could interact with. In March, the chain teamed up with large-scale vertical farming company Kalera.

All of these efforts fit into Publix overall hydroponic program, which Epperson says is still testing different techniques in terms of getting indoor greens to local stores. 

Gottuso added that the chain is expanding this hydroponic program so that every state has a grower with an indoor farm supporting local stores in its area. “Our goal is that every store that we service has a local hydroponic program that can offer an assortment of variety of blends,” he said. 

This push towards local, more sustainably grown greens is happening across the grocery sector. Kroger has a partnership with Berlin-based InFarm, which puts its vertical farming pods in the store’s produce section. And just this week, San Francisco-based Plenty announced a partnership with Albertsons to sell its greens (which are grown offsite in a warehouse) at that retailer’s store.  

Publix doesn’t plan to stop at leafy greens. Though they are by far the most popular product to grow hydroponically, Epperson suggests there is potential for cucumbers, tomatoes, and peppers, among other produce types. 

As to whether or not hydroponic farming could ever replace traditional farming, at least in terms of leafy greens, Epperson noted that the jury is still out. “It’s very difficult to get the yield you would get in conventional growing,” he said. Calling it “blue sky” thinking, he pointed to a day when Publix might have vertical farms located next to all of its distribution centers. And that idea isn’t exactly unattainable — Square Roots is already doing something similar with Gordon Food Service. 

The introduction of technology to the greenhouse could also play a big role in making hydroponics more widespread in the grocery sector. Gottuso says technology allows companies to build greenhouses in areas where they historically haven’t been (like the Southeast). These large greenhouses also provide the scale needed to supply the shelves of a major grocery retailer because they are “adept to growing larger amounts of produce.”

If Publix’ ambitions around hydroponics can do likewise and scale effectively, we can expect many more locally grown greens — and other produce types — to hit store shelves in near future.

Kalera to Build the Largest Vertical Farm in Texas

Vertical farming company Kalera announced today that it will open a high-tech facility in Houston, Texas in the spring of 2021. According to today’s press release, this will be the largest vertical farming facility in the state.

The announcement follows recent news that Kalera is also opening a facility in Atlanta, Georgia in 2021. The company already operates one in its hometown of Orlando, Florida.

Over the last couple years, Kalera has made a name for itself supplying greens grown via vertical farms to the hospitality sector. As of the end of last year, the company’s HyCube system was supplying the Orlando World Center Mariott resort with greens, and had plans with several grocery retailers and restaurants. It opened a second facility in Orlando in March of this year.

Then, as so many narratives go these days, the pandemic hit, and it’s a little hard to service produce to restaurants that are closed down. So Kalera struck a deal with Publix to sell its greens at 165 of the grocery retailer’s stores. 

“We were very fortunate to be able to quickly pivot and focus more on the retail side and benefit from the slowdown.,” Kalera CEO Daniel Malechuk told me over the phone in April, at the time of this pivot. 

The company didn’t name grocery specifically in today’s release, but given the current situation in Texas around COVID-19, retail seems a more likely destination than restaurants for greens coming out of Kalera’s new facility. Once open, the new site will be able to service not only the Houston area but also Dallas-Ft. Worth, San Antonio, Austin, and New Orleans. 

Kalera’s high-tech vertical farming system uses IoT, data analytics, AI-powered process automation and cleanroom technology in its facilities to monitor plant growth and create the optimal recipe of lights, nutrients, and water for crops. Right now, the company grows leafy greens, which Malechuk said in April take less time to transport. “Other produce and fruit is probably extremely cost prohibitive in dense urban settings and situations,” he said.

The last few weeks have seen a surge of news in vertical and indoor farming, both in commercial-scale farming and at-home devices. AppHarvest has partnered with the Dutch government to turn the Appalachian region of Kentucky into something of an indoor farming powerhouse. Farmshelf launched its first-ever at-home vertical farming until for consumers. And SinGrow, a Singapore-based company that actually is trying to grow more than leafy greens, is getting a lot of attention of late for its proprietary strawberries and vertical farming tech.

Kalera said in today’s release that the Houston facility is just one in a string of planned locations around the U.S. and the rest of the world.

Gotham Greens Makes Moves Into New England With Another High-tech Vertical Farm

Brooklyn, NY-based agtech company Gotham Greens marked its first move into the New England region today with the grand opening and first harvest of a new high-tech farming facility in Providence, R.I.

The company said in a press release that its new 100,000 sq. ft. facility, formerly a General Electric lighting factory, will grow 6 million heads of lettuce annually. Gotham will supply those greens and herbs to retailers like Whole Foods, Star Market, and other regional grocery stores. 

Gotham, which was founded in 2009 and has raised $30.1 million to date, operates a network of greenhouses across the U.S. The company uses the hydroponic technique, which means crops grow in trays without soil and soak up nutrient-enriched water through their roots. Like a growing number of indoor farming operations, Gotham’s system is fairly automated, with software controlling the amount of light and nutrients crops receive as well as the temperature of the greenhouses. 

The Providence greenhouse had its ribbon-cutting ceremony today. The farm is Gotham’s first location in the New England area.

Gotham is just one of many companies who’ve lately announced large-scale indoor farming facilities that rely on high-tech systems to grow and harvest heads of lettuce. Though Plenty shelved its plans to build out a farm in the Seattle area, it did recently announce its intention for one in the middle of Los Angeles. Kalera broke ground on a massive facility outside Orlando, FL that will grow 5 million heads of lettuce annually. And this year, Square Roots partnered with Gordon Food Service to build vertical farms onsite at many of the latter’s North American distribution centers.

Gotham’s new facility joins its existing roster of farms, which includes three in the NYC area, two in the Midwest, and one in the Denver.

Element Farms Unveils a High-tech Greenhouse Facility to Grow More Spinach Indoors

When it comes to leafy greens, spinach may get the superlative for Most Popular, but it’s also one of the most difficult to grow — especially indoors. So it’s no small accomplishment that indoor farming company Element Farms announced a 70,000 square foot greenhouse facility in New Jersey to grow spinach year-round using a combination of proprietary software and hydroponics.

According to a press release sent to The Spoon, Element Farms will begin operations at the new farm “in the coming weeks” and will produce “over half a million pounds each year of pesticide-free baby spinach” as well as a variety of other greens, arugula, beet greens, and pea shoots among them.

As Element cofounder and CEO Serdar Mizrakci explained earlier this year, spinach is tough to grow because it is prone to disease, particularly in high-density indoor environments. Element combats this by adding what Mizrakci calls “another layer of precision control” to the plants’ grow process. The company uses a combination of hydroponics along with a dynamic lighting algorithm that combines natural sunlight with high-capacity LEDs. Meanwhile, customized harvesting equipment automates and speeds up some of the grow process.

The new greenhouse facility will use similar automation for many day-to-day farming tasks. And according to the press release, the facility is the first of multiple greenhouse projects. Though Element hasn’t named specific locations for future, the company is currently looking at two other states as sites for future facilities.

The agricultural industry is grappling with both labor shortages and the fact that our soil is dying, so it’s not surprising that more and more companies are exploring the benefits (and challenges) of automated indoor farming. In August, Kalera broke ground on a massive vertical farm facility outside Orlando, FL that will automate many parts of the grow process. In the UK, Intelligent Growth Solutions recently raised an additional £1.6 million in funding for its “farm in a box” system, while Australian agtech company Vertical Farm Systems says it can take plants from seeding stage to fully grown in just 28 days with its automated system.

Element Farms, meanwhile, also emphasizes the “local” aspect of its business. The new facility will be on direct delivery routes to cities in New Jersey, New York, and Pennsylvania. In the coming months, the company plans to expand its PureSpinach products to more ShopRite stores in the Northeastern U.S.

Intelligent Growth Solutions Raises an Additional £1.6M for Its Automated Vertical Farm Solution

Scotland-based agtech and lighting solutions company Intelligent Growth Solutions (IGS) announced today a further raise of £1.6 million (~$2 million USD) in what’s the second and final close of its Series A round. Agtech investor Ospraie Ag Sciences contributed the bulk of the funding, with participation from Agfunder. This brings IGS’s total Series A funding and total funding overall to £7 million.

In June, IGS raised a £5.4 million Series A round for its “farm in a box” indoor vertical farming system, which uses patented IoT tech to automate many aspects of running a vertical farm, from loading and moving grow trays to adjusting water levels and lighting to monitoring overall crop health.

In particular, the IGS system promises to help vertical farming companies bring down energy costs associated with LED lighting, one of the most expensive parts of running an indoor vertical farm. On its website, IGS says it can increase LED efficiency by up to 50 percent versus other indoor grow environments. The company has two patents in this area, one granted and the other pending.

IGS’s farm, located outside Dundee, is also Scotland’s first commercial vertical farm, and investor Ospraie’s first venture into that country as well as into the indoor farming market.

IGS said in a press release it will use the funds to “expand its market presence” through global sales operations for its lighting system, which the company expects to deploy in early 2020.

IGS will face plenty of competition as it expands in the vertical farming space. In 2019 so far, an Australian company called Vertical Farm Systems raised $1 million for its automated indoor farming technology and Eco Convergence Group rebranded as Kalera and broke ground on a massive vertical farm outside Orlando, FL. As well, there’s been plenty of movement from commercial vertical farm heavyweights like New Jersey-based AeroFarms as well as new entrants like Fifth Season, who just announced a robot-powered farm this week.

IGS’s key differentiator right now is its lighting system. As it deploys its solution in the next year, we’ll see if that’s enough to keep it at the top of the ever-rising competition in the vertical farming market.

Fifth Season Announces Robot-Powered Vertical Farm Near Pittsburgh

Indoor farming company Fifth Season today announced plans for its first commercial-scale vertical farm, which will open in early 2020 in Braddock, PA, an historic steel town near Pittsburgh.

To date, the company — originally founded as RoBotany Ltd. — has raised over $35 million. It incubated at Carnegie Mellon University’s Swartz Center for Entrepreneurship and currently has two test farms in Pittsburgh that supply greens to Giant Eagle and Whole Foods stores in the area, as well as to local restaurants. Fifth Season’s forthcoming new farm will grow over 500,000 pounds of lettuce in the first year of operation. The company plans to expand to additional locations throughout the U.S. in the future.

More importantly, the company, along with its cofounder and CEO Austin Webb, see robotics as a key element to vertical farming. Fifth Season uses a proprietary robotics and AI solution to assist in multiple areas of the vertical farm, from seeding to harvesting to packaging. While humans still work onsite at the farms, the bots take care of much of the heavy lifting — literally, in some cases. As AgFunder pointed out, with robots around, humans don’t have to climb multiple stories to get heavy grow trays with greens needing to be harvested.

Cutting down on this expensive labor could allow Fifth Season to offer its greens at more competitive prices in the future. “We have developed fully integrated, proprietary technology to completely control the hydroponic growing process and optimize key factors such as energy, labor usage and crop output,” Webb said in a statement, adding that the company’s “unprecedented low costs set a new standard for the future of the industry.”

We’re seeing more and more of these large-scale vertical farms that utilize automation to speed up tasks around the farm and also reduce labor costs. That includes fully autonomous systems, like Australia’s Vertical Farm Systems, or farms like Intelligent Growth Systems that use software to make vertical farming easier for those who don’t have an agricultural or engineering background. Kalera, who just broke ground on the Southeast’s largest vertical farm, is looking at fully automated solutions for future locations.

It’s far too soon to tell if any of these solutions will actually deliver the kinds of financial returns to help make vertical farming a more widespread reality, not to mention make it possible to price greens affordably in mainstream grocery retailers. Robots are one answer, and a promising one that that. We’ll need more data on what is and isn’t working, though, to better understand if they’re the entire future of vertical farming or one small piece of a much larger picture.

Newsletter: Are Vertical Farms Ready to Grow More Than Lettuce?

Greetings from the South, ground zero for sweet tea, land of unrelenting humidity, future home of a massive new vertical farming operation.

This week, an Orlando, FL-based company called Kalera (formerly Eco Convergence Group), announced that it has broken ground on a semi-autonomous vertical farming facility that will produce 5 million heads of lettuce each year, supplying Orlando and central Florida restaurants, hotels, and grocery stores with fresh greens and underscoring the growing demand for locally grown produce.

As soon as I got the news, the usual question about vertical farming entered my brain: why is it always lettuce? From Kalera’s new operation to AeroFarms’ 70,000-square-foot New Jersey farm to IGS’ fully automated vertical farm, we hear lots of talk of leafy greens, herbs, and the occasional edible flower. But nobody’s yet growing eggplant, potato, or even carrots.

Kalera’s CEO and cofounder, Cristian Toma, had a lot to say about that when I asked him about this: Unlike lettuce — short plants that can be densely packed together to maximize volume — many other types of produce need lots of space to grow upwards and outwards. In some cases they require multiple harvests. Most of them need human hands to assist with things like pruning, and all of these needs add up to the kinds of space and labor costs vertical farms simply can’t sustain right now. Not at scale, anyway.

That doesn’t mean we won’t see more non-leafy greens in vertical farms at some point in the future. As I noted this morning:

Whether the day ever comes when we’ll see vertical farms growing, say, carrots, depends a lot on developments in plant science in the future. “The varieties we are working with right now over many many years evolved to meet the challenges for outdoor production,” says Toma. “We don’t have varieties bred specifically for indoor production yet. So that’s an area where the industry can develop.”

Image courtesy of Princeton University

Princeton Vertical Farming Project Shutters Its Doors — For Now

More data on growing methods might help. That’s been the credo of Paul P.G. Gauthier, former associate research scholar in plant physiology and environmental plant metabolism at Princeton University and the founder of the Princeton Vertical Farming Project.

Unfortunately, word got out late last week that PVFP has closed its doors following Gauthier’s departure from the university. We shouldn’t shutter the conversation on his ideas, however, especially those around the use of data in vertical farms. Back in January, Gauthier told The Spoon that the vertical farming industry needs more data on best practices for growing plants that can be shared around the industry in a kind of open-source framework. More data on what’s working and what isn’t could give us a more realistic idea of whether, say, tomatoes are a realistic crop to grow at large scale or if they’re better off in a greenhouse setting.

Gauthier has taken a job as Professor of Plant Science at Delaware Valley University and said he hopes to reproduce the vertical farm model from Princeton on a larger scale, and that there’s a possibility of even reviving the PVFP at Princeton in the future.

Starship’s Autonomous Delivery Bots Land on Another Campus

While vertical farms move closer to automation, more automated delivery bots are also moving onto college campuses. Starship upped the number of food delivery robots this week by announcing that its bots have landed at the University of Pittsburgh and Purdue University, joining campuses like George Mason University and Northern Arizona University, both of whom launched delivery programs with Starship earlier this year.

Starship is one of a few companies testing delivery programs with these small, wheeled bots. Kiwi, too, has bots on a number of campuses — including, possibly Purdue, a potential overlap that suggests campus is the next battleground for autonomous delivery. It is, after all, the perfect testing ground: as my colleague Chris Albrecht noted when he tested out a Kiwi earlier this year, college campuses are an ideal piloting ground for these companies: “Colleges are contained geographic areas with lots of hungry people ordering food from on-campus or nearby establishments well into the night,” he wrote.

Personally, I’m waiting for the day a six-wheeled autonomous bot can deliver a hydroponically grown baked potato to my doorstep, but if the economics of vertical potato farms don’t pan out, I’d always settle for lettuce.

Stay cool,
Jenn