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manufacturing

July 14, 2025

This Culinary Tech Inventor Thought He Could Build Some Parts For His Latest Gadget in the US. Then He Called Around.

When kitchen tech inventor Scott Heimendinger started prototyping his latest hardware product, he knew that much of it would need to be built overseas. Still, he was curious whether he could rely on local Seattle-based shops to produce some of the parts.

“I contacted local shops here in Seattle. There are a couple of machine and metalworking shops, and I thought, well, I would like to be a good customer, right? Like I’d love to spend money locally, especially on shops that are doing this kind of stuff.”

But when he called around, Scott quickly discovered that not only were the local shops going to be an order of magnitude more expensive, but they’d also take longer to deliver.

“I said, ‘look, I know this is going to be more expensive than what I’m doing in China, obviously, but maybe we can make this up on the time front.’ Before we even got into real pricing, we were already above 10X. So I said, ‘What about turnaround time?’ [They] said, well, it depends how busy we are, but like, you know, one to six weeks.’”

We’d started talking about the cost and complexity of building in the U.S. because we’d both recently listened to an episode of PJ Vogt’s Search Engine, in which Vogt interviewed YouTuber and engineer Destin Sandlin. Sandlin discussed his years-long effort to manufacture a product in America, and I wanted to get Scott’s take, especially since he’s been navigating the uncertainty caused by new tariffs. As it turned out, he had a lot to say.

One area he pointed to as a critical missing link was the shortage of tooling designers, the specialists who create the molds used to shape plastic parts.

“Tooling fabrication in principle is something that you could just do on a beefy CNC machine… In practice, no. It’s specialized techniques and tools. That knowledge has dried up in the U.S.”

We talked about why capabilities like tooling fabrication and injection molding have largely disappeared from the U.S., and one reason we both agreed on was the lack of trade education, starting as early as high school.

“Some of my favorite classes in high school were sculpture class, learning to use a bandsaw and a drill press,” he said. “I wish more folks in the United States prioritized the hands-on making of stuff.”

I pointed out the strange dichotomy of the past couple of decades, in which Silicon Valley was busy valorizing the maker movement, while at the same time the U.S.’s ability to manufacture at scale was simultaneously being hollowed out. It’s as if we celebrated prototyping, while the infrastructure to mass-produce those ideas was quietly de-emphasized and disinvested in.

“A weird thing that happened, where we talked about, ‘hey, let’s start making stuff and teach our kids to make stuff,'” I said. “But at the same time, America’s ability to make stuff at scale just kind of went up in smoke.”

Scott, for his part, chose to see the upside. Despite the loss of critical manufacturing knowledge and infrastructure, he said it’s still a great time to be an inventor, thanks to how accessible prototyping tools have become.

“I’m of two minds about this. On the one hand, like I love physically making stuff. I wish more folks in the United States prioritized the hands-on making of stuff, and I wish that we hadn’t eroded away these capabilities. On the other hand, it is almost point and click to have these things prototyped, if not mass-produced. And that’s an incredible boon to being a scrappy solopreneur.”.

You can listen to our latest episode by clicking play below, or you can find it on Apple Podcasts, Spotify, or wherever you get your podcasts.

If you’d like to ask Scott a question about his project, the challenges of manufacturing a product or the future of cooking, he’ll be at Smart Kitchen Summit next week. You can get your ticket here.

If video is your preferred podcast consumption format, you can also watch our conversation below:

Why It's So Hard to Build Hardware in America

December 12, 2019

JUST Acquires Facility to Expand Protein Manufacturing for Plant-based Egg

Alternative protein company JUST today announced it has acquired a new 30,000-square-foot facility in Appleton, Minnesota to expand its manufacturing capacity. Terms of the deal were not disclosed.

The plant, previously operating as Del Dee Foods, had already been working with JUST to manufacture proteins used as the building block of its JUST Egg, a plant-based liquid that scrambles just like real eggs. With the acquisition, JUST will be able to hire more workers, staff more shifts, and build out the facility to increase manufacturing capacity.

According to JUST’s Head of Communications Andrew Noyes, the startup had already invested millions of dollars in the factory. After the acquisition, they will be able to create an infrastructure for JUST Egg protein production that is “dependable, efficient and expandable as we plan for future growth.”

In and of itself, this isn’t especially remarkable news. But it does speak to the need for plant-based food companies to ensure that they have reliable, scalable sources for protein manufacturing — especially as consumer demand for flexitarian alternatives continues to skyrocket.

Players like Beyond Meat, Oatly and Impossible Foods have all experienced product shortages over the past few years. And consumers were not happy. For now, JUST Egg’s footprint is still relatively small, at least compared to plant-based giants like Beyond Meat and Oatly. It’s available in U.S. retailers like Kroger, Whole Foods, and Safeway, as well as over 500 foodservice locations. It’s also sold in Hong Kong, Singapore, Canada and parts of China.

However, the company is smart to start investing heavily in manufacturing infrastructure — before the demand outpaces their supply. Especially as it prepares to enter the European market.

July 23, 2019

Mayku FormBox’s DIY Mold Machine is Out to Democratize Manufacturing

Say you’re a chocolatier who wants to make candies in the shape of dolphins, or unicorns, or a customer’s name. You’d have to get your hands on a foodsafe mold, which usually means you either have to choose from limited selection in stores or pay a boatload to have a custom mold made.

That’s exactly the sort of restrictive problem that the Mayku (pronunced ‘Make-you’) Formbox is trying to solve. The machine, which is about the same size and height of an open laptop, works by softening a thin sheet of food-safe material and forming it around any object up to 200 mm squared (7.8 inches squared). Once the sheet sets it can be removed and used as a mold for everything from plastic to molten sugar.

Mayku co-founders Benjamin Redford and Alex Smilansky both came from design backgrounds. “To make a product in the digital world you just have to press a few buttons. Comparatively, the barrier to entry in the physical world is so high,” Smilansky, who also functions as Mayku’s CEO, told me over the phone. With the FormBox, he hopes to democratize manufacturing and make it easier for small companies or even home enthusiasts to make short runs of products.

Mayku FormBox - a desktop vacuum former that puts the power of making in your hands

The Mayku FormBox costs $699 and comes with 40 food-safe moldable sheets. You can order additional sheets for $1.30 each. Seven hundred bucks is certainly not nothing, especially if you’re a small-scale producer just starting up. However, Smilansky assured me that it’s miles cheaper than buying custom silicone molds, which he said can cost hundreds of dollars each and sometimes require a customer orders many multiples per order.

Mayju first launched the FormBox on Kickstarter in 2016 with a goal of getting 100 preorders. Within a month they had 1,300. They began shipping the summer of 2018 and are now being used by roughly 4,000 makers.

According to Smilansky, a surprisingly large portion of their makers are in the food industry. “We initially had no idea that the food industry would be interested in this,” Smilansky told me. “But it’s actually our fast-growing segment.” But when you think about it for a second, this type of product seems perfect for artisan food and beverage companies. It allows them to experiment with new products with relatively little investment and risk, and can also help them stand out from the competition.

Beyond the FormBox, London-based Mayku has plans to expand to a suite of products. Smilansky said that they want to build a family of integrated machines, including a 3D printer, laser cutter, and more. They also want to create an online platform where their community of creators can share designs and videos of themselves showing off their techniques the Mayku FormBox.

“It’s really about small-scale manufacturing,” Smilansky said. “We wanted to give creative makers without massive budgets access to the same kinds of tools that giant companies have.”

That’s an ambitious goal, especially for a 12-person company that’s raised 2.6 million pounds(~$3.24 million) on top of the initial $600,000 they pulled in on Kickstarter.

However, the Mayku FormBox is coming about at a very opportune time. There’s currently a growing movement towards the democratization of previously difficult/expensive tasks — including in the kitchen. Small companies and even ambitious individuals can now do everything from roast their own coffee to make their own chocolate. And now with the Mayku FormBox, they can take that chocolate and shape it into whatever their heart desires.

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