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PizzaHQ

July 14, 2022

PizzaHQ Opens to Public With Plans to Deliver 1,500 Robot-Powered Pizzas Per Day

The robotic pizza chain of the future envisioned by Darryl Dueltgen and Jason Udrija took a big step forward this week as its first location opened to the public.

The company, which The Spoon first wrote about last year, envisions a modern take on the pizza chain by building a network of robot-powered pizza restaurants tailored for delivery. Its founders started working with Picnic last year to optimize the Seattle startup’s pizza robot to work with their new restaurant concept. Earlier this year, they started delivering pizzas to corporate and education customers and, as of this week, started making pizzas for the public.

When we first talked to PizzaHQ’s founder Jason Udrija, he told us the idea was to build a pizza chain optimized around robotics utilizing a hub and spoke production model. They planned to build a centralized hub to create the raw ingredients and fulfill the orders via distributed fulfillment centers outfitted with Picnic’s pizza-making robots. The company opened its first location in Totowa, New Jersey (in a building once occupied by another pizza restaurant) and has plans to build its centralized production hub in the same city in 2023.

For now, customers can order through their website, an app, and third-party delivery (there is also a pickup area at the front). In the coming weeks, PizzaHQ plans to ramp up the pizza production from about 500 pies per day to 1,500 per day. The company anticipates its next location – with an additional Picnic robot on board – will be able to produce between four and five thousand pizzas per day.

November 17, 2021

Our Ghost Kitchen Future Will Be Automated

Back at the Smart Kitchen Summit in 2019, Adam Brotman, the CEO of restaurant tech startup Brightloom, suggested if he was a young entrepreneur and wanted to start a restaurant business, he’d create a ghost kitchen powered by a food making robot.

I haven’t stopped thinking about this comment ever since.

The combination of food produced via robots with a ghost kitchen model makes so much sense, in part because both are new approaches that help reduce two of the most significant cost drivers of the legacy restaurant business: real estate and labor.

Consider the real estate costs of starting a new sit-down restaurant. Some estimates put the typical down payment required for the commercial space somewhere between $150 to $350 thousand dollars in a market like LA. And that’s before you even get to the cost of renovation and installing a new kitchen, which can cost up to a quarter of a million bucks.

And then there’s labor. A typical fast-food restaurant has to factor in about 25% of sales will go to labor. A fine dining restaurant will pay even more, often up to 40%. For a spot that generates a million dollars a year in top-line revenue, this translates to $400 thousand annually in labor expenses.

That’s a lot of money, and no doubt a big part of the reason about one-third of restaurants don’t make it in normal times, let alone in an era ravaged by a pandemic.

And so, in 2021, it’s not that surprising to see several groups experimenting with ways to combine the idea of new dark kitchen models with automation. Here are just a few:

Pizza HQ: The founders of Pizza HQ are experienced sit-down pizza restaurant operators, but they are betting the future on a robot-powered dark kitchen model. The company is creating a centralized pizza production facility in New Jersey that will utilize up to four Picnic pizza robots and also develop a network of smaller fulfillment centers around the greater northern New Jersey area.

800 Degrees: Another pizza chain, 800 Degrees, is betting its future on a combination of ghost kitchens and automated pizza production. The company is working with ghost kitchen operator Reef to expand to up to 500 ghost kitchens over the next few years, many of which will include Piestro’s robotic pizza kiosks.

Cala: This French company has created a unique pasta-making robot that enables both customer pick up and third-party delivery of its dishes. This model of automated production via kiosk as well as delivery will be a popular hybrid model that enables operators to tap into multiple customer dining revenue streams.

Hyper-robotics: Hyper has created a containerized robotic pizza kitchen that can plug into a dark kitchen model or be used in a hybrid ghost and delivery/consumer pick-up restaurant.

Kitchen United/Kiwibot: While Kitchen United hasn’t announced any deals automating their food production via robotics, the ghost kitchen pioneer has started experimenting with the use of delivery robots to ship food produced in their kitchens to customers.

Nommi: Nommi is a new joint venture creating a bowl-food robot that can be utilized in a variety of ghost kitchen formats. According to company president Buck Jordan, the company also plans to work on technology that could eventually hand robot-produced food to a delivery robot to create an “end-to-end” food robot model from production to the customer doorstep.

These are just a few examples, and we haven’t even gotten to the dozens of food robot startups building systems that could power food production in a ghost kitchen space. Companies like Beastro, Mezli, Middleby and others are working on self-contained food-making robots that could serve as enabling platforms for an entire new industry built around centralized automated food production made exclusively for digital orders.

One could argue the first company to try a robot-powered ghost kitchen model was Zume. The once high-flying startup raised hundreds of millions to create a roboticized dark pizza kitchen model to deliver pizza around the bay area using its high-tech oven equipped trucks. The company eventually shut down its robot pizza business, in part because like many pioneering startups, Zume never figured out an operating model that works (in retrospect, developing custom-built delivery trucks was probably an unnecessary use of venture funding).

But now, many of the companies following in Zume’s wake are building interesting and what looks like more sustainable businesses, in large part because they are working in partnership with restaurant operators who know the business and are savvy in building virtual restaurant businesses optimized to use third party delivery. While some of these models may eventually fail, it’s pretty clear that robotics and ghost kitchens are a combination that will play a big role in the restaurant industry’s future.

September 27, 2021

PizzaHQ’s Founders Are Building a Robot-Powered Pizza Chain of the Future

Darryl Dueltgen and Jason Udrija had a choice: Expand their successful New Jersey pizza restaurant brand called Pizza Love, or start a tech-powered pizza concept that could change the pizza industry.

They decided to start a revolution.

“We’ve put a lot of time into building a labor-reduced, tech-driven concept that we believe will revolutionize the pizza industry,” said Udrija, who cofounded PizzaHQ alongside partners Dueltgen and Matt Bassil.

According to Udrija, PizzaHQ will utilize robotics and other technology to create a more affordable pizza (“almost a 50% lower price point”) while using the same recipe and high-quality ingredients of the pies made at their dine-in restaurant.

“Our POS will directly inject the customer order into the Picnic system,” said Udrija. “The Picnic conveyer feeds straight into our ovens and then gets cut and boxed before pick up for delivery.”

Once the pizza is boxed, it’s loaded into delivery vans and distributed to heated pickup lockers around Totowa, New Jersey, a borough about thirty minutes north of Newark. Customers will be able to track their delivery and will scan a QR code to pick up the pizza waiting for them in a locker. Third party delivery partners like UberEats will also be able to pick up orders from the pickup lockers and deliver to customers.

To reach a wider swath of customers over time, Udrija and his cofounders plan to use a hub and spoke model that creates enough production volume to blanket a metro area with coverage for their pizza. Udrija says the company plans to surround the central production facility, or hub, with five fulfillment centers over the next five years. The raw ingredients for the pizzas will be prepared at the hub each day and delivered to the fulfillment centers. The plans is for the hub to grow up to four Picnic pizza robots and 50 employees, while each distribution center will have two Picnic pizza bots and about ten employees each.

Udrija says once they work out the kinks in their northern New Jersey system, they plan to replicate the model in other cities across the country. To fund their growth, the company has raised $1.3 million through private investors and a bank loan, and plan on closing out the first round of funding at $1.7 million in the next few months.

If PizzaHQ takes off, it would be a big win for Picnic. PizzaHQ’s entire system is built around Picnic pizza robots, so each city the company builds out at a similar scale to its northern New Jersey market would translate to more than a dozen Picnic pizza machines.

PizzaHQ’s rethink of the pizza restaurant is part of a broader trend in the restaurant industry to adapt to the rapid rise in digital ordering. In markets like China, hub and spoke production models optimized for delivery have grown rapidly in recent years. In the US, digital ordering and delivery have given rise to new operating models, including online-only restaurant concepts powered by ghost kitchens. With PizzaHQ, the company is combining the hub and spoke with the dark kitchen model along with a few extra toppings of automation and other technology on top.

It may be too soon to tell if PizzaHQ will revolutionize the industry, but the company has a few things working in its favor. For one, the pizza industry is massive and is already largely built around delivery. The founders also have experience building a pizza restaurant business, which gives them both an existing customer base to market into as well as a sense of legitimacy in an industry that is bloating up quickly with digital-only concepts.

For those who live in or around Totowa, New Jersey and want to try PizzaHQ out, the company expects to start service in the first quarter of 2022.

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