Close Ad

The Spoon

Daily news and analysis about the food tech revolution

Foodtech

Better Meat Co. Completes Its Production Facility for Fermented Mycoprotein Ingredients

Plant-based ingredient maker Better Meat Co.’s new fermentation plant, which will produce the company’s mycoprotein ingredient Rhiza, is up and running as of today in Sacramento, California, according to a press release sent to The Spoon. 

Rhiza is a fungi-based protein analogue with a naturally meaty texture and neutral taste. Because it is a whole food, it requires less processing than, say, pea protein, to get a meat alternative customers would actually want to eat. Better Meat Co. says the product can be used either on its own, as a complete replacement for meat, or as a “meat enhancer” that gets blended with traditional protein. 

To get Rhiza, the company uses a fermentation process where fungi feeds on a basic crop such as a potato to create a biomass that can be harvested with minimal processing. The process is similar to those of Quorn or Enough, companies that also use fermentation-based mycoprotein production. 

Since Better Meat Co. is a business-to-business company, it will sell Rhiza to food companies that can use it in their own products. Adding an ingredient like Rhiza to an existing meat product can improve the latter’s overall nutritional profile. For example, it could reduce the amount of cholesterol typically found in a traditional burger patty. The company also claims its product has more iron than traditional beef, more protein than eggs, and more fiber than oats.

The new facility in Sacramento will include both lab and office space. It will primarily serve as a R&D facility in addition to producing “thousands of pounds of finished product per month,” according to today’s news release. 

Survey: Indoor Ag to Expand, Add More Tech in 2021

Growers expect to add more technology to various forms of indoor farming for the rest of this year and into the next, according to indoor farm analytics company Artemis’ 2020 State of Indoor Farming report released yesterday.

The report, done in partnership with Startle, is based on a survey of 205 enterprise horticulture facilities, including those with high- and mid-tech greenhouses, indoor vertical farms, and container farms. Respondents answered a number of questions related to crop yields, labor, suppliers, and input. Underlying all of these things is the continued march of technology into the indoor farming space.

A commonly known point the report notes is that indoor ag typically requires more technology than traditional agriculture. For example, while glass greenhouses still use natural sunlight, the addition of LEDs can speed up the grow process for plants or provide more light in parts of the world where sunlight isn’t abundant. Meanwhile, more indoor ag companies these days are turning to tech that can help workers manage operations — an especially important point as farms get bigger and bigger.

To that end, survey respondents’ number one reason for implementing tech is “managing operations more efficiently” (39 percent of respondents). Lowering the cost of production (20 percent) and increasing yield (19 percent) were next. Getting better-quality crops, interacting with customers more effectively, and meeting food safety and compliance standards were also on the list.

In the next year, 19 percent of respondents said they plan to implement data and analytics, while 18 percent will add climate control systems and 17 percent will add labor tracking and cultivation management software. Following those items, growers plan to add more LEDs as well as post-harvest automation equipment and organic nutrients. Remote monitoring and automated scales for weight measurements were also mentioned.

The majority of growers, 73 percent, also plan to expand significantly over the next five years, with a combined expansion of 544 acres total. Mid-tech greenhouse companies — glass or polycarbonate greenhouses that use some tech but not “to the full extent possible” — will expand the most, at 206 acres, followed by container farms at 156 acres and indoor vertical farms at 84 acres.

Echoing this, numerous companies in the space have announced expansion plans in the last few months, from vertical farm company Kalera’s ongoing trek west across the U.S. to Square Roots’ expansion of its container farm network and a second 60-acre greenhouse from AppHarvest. In terms of acreage, greenhouses are likely to grow the most, since they typically don’t use vertical farming technology and often grow crops that require more space than the compact leafy greens that are so popular.  

And speaking of leafy greens, those along with herbs still account for almost half of all crops grown via indoor ag right now (26 percent and 20 percent, respectively). Microgreens (16 percent) are next, followed by tomatoes (10 percent). Other crops, such as strawberries, may become more prevalent as companies leverage new technologies and methods for growing indoors.

Barilla’s Venture Arm Is Launching the Fourth Cohort of Its Good Food Makers Accelerator. Applications Are Open

Pasta-maker Barilla’s Venture Group, BLU1877, announced this week that applications are open for the next cohort of its Good Food Makers accelerator. According to a press release sent to The Spoon, the forthcoming program will be BLU1877’s fourth since starting the accelerator in 2018 with San Francisco, California-based incubator Kitchen Town.

Past participants to the eight-week Good Food Makers program include Plant Jammer, Renewal Mill, and Regrained, among others. Typically, each startup chosen to participate in a cohort receives $10,000 to use for business growth during the program as well as mentorship opportunities and the possibility of further collaboration with Barilla. Those chosen for cohort four can expect the same set of benefits.

For this latest cohort, Good Food Makers is looking for companies developing solutions for the following:

  • Circular Economy: Companies developing circular-economy solutions for upcycling pasta regrind, wheat brand, and bread crust
  • Better Food Delivery: Solutions that improve the preparation, logistics, automation, packaging, and recipe development of food delivery
  • Digital Nutrition Guides: Digital platforms that address the nutrition and sustainability of food items
  • Easy Meal Routines: Healthy meal kits and services

Good Food Makers has always run small in terms of the number of companies it selects for each cohort. This time around, the program will pick one startup for each of the above topic areas. In addition to specializing in one of the topic areas, applicants should also have, according to the announcement, “proven business results” and the “ability to demonstrate transformative ideas and approaches to supporting a better food system.” As with past cohorts, Kitchen Town will help with the selection process.

The program will kick off in September. For now, all programming is virtual, though BLU1877 notes that there is a possibility of in-person collaboration depending on the location of the chosen teams and current COVID-19 regulations.

Applications are open through August.

MeaTech 3D Files a Patent for Printing More Cultivated Meat

Bioprinting startup MeaTech 3D has filed a patent with the United States Patent Office (USPTO) it says could significantly improve the manufacturing process for its cultivated meat.

The Ness Ziona, Israel-based company has since 2018 been developing a method for cultivated meat that relies on 3D bioprinting. Cells are extracted from the animal (without harming it) and transferred to bioreactors, where they multiply before getting differentiated into different cell types, such as fat and muscle. That process is, with some variation, akin to just about any company developing cultivated meat right now.

Where MeaTech’s method starts to differ is when the bio-inks come into play. The bio-inks are formed from the cell types mentioned above, like muscle and fat, and scaffolding material, which provides structural support cells can adhere to as they grow and mature. Once the inks are loaded into a 3D bioprinter, they are printed to, in MeaTech’s own description, “assemble cells as they would be found in a conventional cut of muscle.” The printed product is incubated to form tissue and eventually become a full cut of meat that goes to the consumer. 

Needless to say, nobody’s buying full cuts of steak from MeaTech on store shelves at the moment. The company has so far only printed a carpaccio-like layer of meat, which is considerably thinner than a ribeye-sized cut of meat. It will likely be years before the latter emerges as an actual product, though MeaTech has recently announced a pilot production facility that will help in this process.

The company’s main competitor in this area is Aleph Farms, also based in Israel. Earlier this year, Aleph said it had developed a 3D-printed ribeye cultivated steak. Elsewhere, however, many cultivated meat companies continue to focus on unstructured meat like grounds, nuggets, and patties.

MeaTech says the patent filed for this week will give the company more control during the printing process, increase printing speeds, and allow for a greater variety of inks. The end goal, of course, is to improve the manufacturing process overall in order to get the company closer to making whole cuts of meat. 

  

A Peek Inside AppHarvest’s 60-Acre High-Tech Greenhouse in Eastern Kentucky

Ag tech company AppHarvest may only be a few years old, but growth for both the operation and its tomato crops moves at a breakneck pace these days. After shipping its first harvest to stores in late January of this year, AppHarvest proceeded to go public at the start of February and has since broken ground on two more farms, acquired a robotics company, and announced it will soon grow leafy greens and strawberries in addition to tomatoes. 

And while it’s one thing to say the Morehead, Kentucky-based company operates a 60-acre (2.76 million square feet) greenhouse powered by tech and a deep sense of purpose, it’s another thing to actually stand inside the facility and see the future of agriculture changing before one’s very eyes.  

I had the honor of doing just that at the end of last week, when I drove up to Morehead, Kentucky and took a tour of the facility, which literally stretches into the Appalachian horizon as far as the eye can see. Here’s a look at what goes on inside:

Tomatoes grow in long rows like above. AppHarvest trains these Tomatoes on the Vine (TOVs) to grow in clusters of five.

The greenhouse relies primarily on sunlight for plants. Supplemental lighting, hanging above the plants, can be used when sunlight is weak or when the company wants to speed up the growing time of crops. At night, a sheet automatically unrolls to cover the roof so that surrounding neighbors are not disturbed by the lights.  

Tomato roots inside the growth media block. Since the entire greenhouse is hydroponic, no soil is used in the grow process.

Nutrient-enriched water is pumped to the plants via a hydroponic drip system that can deliver precise levels to plants as they need it. 

Autonomous carts shuttle cases of tomatoes to the packing room once the fruit is harvested. 

A high-level (literally) view of the tomato plants. AppHarvest grows about 800,000 plants at once in its 60-acre facility. A forthcoming farm in Richmond, Kentucky, will be almost identical in terms of layout and the amount it can grow.

Reservoirs and a UV filtration system for the facility’s water supply. AppHarvest relies solely on rainwater collected on the building’s roof. Water is pumped from a retention pond into this room before being delivered to plants via drip irrigation. 

The packing room, where tomatoes are assessed and made ready to ship to grocery stores and restaurants. AppHarvest ships to those within a day’s drive, which the company says is about 70 percent of the U.S. population.

As mentioned above, AppHarvest plans to open an almost-identical facility outside of Richmond, Kentucky, and a 15-acre farm in Berea for growing leafy greens. The company said it plans to have 12 farms up and running by 2025. 

The CEA sector as a whole, meanwhile, is currently getting more investment than ever before as companies build out different versions of indoor farms. Modular vertical farms, warehouse-sized vertical farms, at-home farms, vertical greenhouses, and massive operations like those of AppHarvest are all promising solutions that can exist alongside traditional agriculture. The consensus from my visit to AppHarvest last week is that in order to improve the food system and feed a growing global population, we’re going to need all those methods in the future. 

In the meantime, AppHarvest’s TOVs and Beefsteak tomatoes are available at Walmart, Kroger, and Meijer stores in certain parts of the U.S.

Precision Nutrition Startup DayTwo Raises $37M

Precision medicine startup DayTwo announced over the weekend a $37 million fundraise for its app that provides users customized diet recommendations based on their gut bacteria. New investors participating include Poalim Capital Markets, La’maison Fund and Micron Ventures. They were joined by existing investors including the aMoon VC fund, 10D, and Cathay Innovation Ventures. To date, DayTwo has raised $85 million including this round.

The new funds will go towards Israel-based DayTwo’s technologies that help those with diabetic and metabolic diseases. In particular, the funds will go towards further enhancing the company’s first product, a platform that uses artificial intelligence, microbiome sequencing, and other clinical measures such as surveys to provide customized food prescriptions for users with these diseases. Doing so will help users manage their blood sugar levels, which is critical for those with diabetes. 

Speaking to the Times of Israel, Adi Lev, DayTwo’s deputy CEO for Research & Development, said that the new funds will allow the company to continue its research on the links between bacteria in our bodies and diseases. DayTwo will also continue to develop the algorithms that are an essential part of the company’s platform. 

Users access food recommendations and meal plans via the DayTwo app. In the U.S., they can also scan the barcodes on food to find out more about the item in question.

This kind of precision nutrition, as the name suggests, offers consumers more granular food recommendations and diet plans that are based on factors unique to each individual’s body. Instead of drawing on data from outside sources (e.g., a wearable fitness device), these programs and solutions gather data from inside the human body. Genopalate does this through DNA analysis, while Sun Genomics and Viome are a little more like DayTwo in that they focus on users’ microbiome.

DayTwo, however, is currently the only company of this pack with a specific emphasis on those with diabetes and metabolic diseases. Currently, the company’s platform has about 70,000 users across the U.S. and Israel. In the U.S., the DayTwo is working with large employers and health plans. In Israel, a collaboration with Clalit Health is underway and one with Maccabi Health Services is expected for the future. 

Magic Valley Wants to Bring Cultivated Lamb to Market in a Couple Years

Australian cultivated meat company Magic Valley this week proclaimed itself “the world’s first cultured lamb company” and provided some details on what it’s been up to since its recent launch. The company is currently in prototype stage and in the process of raising seed funding.

As a meat choice, lamb stands out in a world where the majority of cultivated meat companies are busy making beef, chicken, and pork analogues. In the U.S., lamb consumption has been on the decline since the 1960s, though consumption worldwide is actually expected to rise slightly. Growth is predicted to be the highest in Asia, the Middle East, and Africa.

Lamb production is similar to other forms of livestock production in terms of the land and water resources required to supply demand. Cultivated lamb, created by taking cells from a lamb and growing them in a nutrient-rich medium, addresses the problem of resources when it comes to developing a more sustainable end product. Magic Valley says it uses pluripotent stem cells, otherwise known as “master cells” that can create endless copies of themselves. The company does not use Fetal Bovine Serum (FBS), the expensive and highly controversial growth medium many cultivated meat companies are moving away from at this point. 

To start, the Melbourne-based company said that its focus for now is on developing cultivated lamb products, including mince, strips, steaks, and, and chops. 

Lamb is typically more expensive to buy than chicken or beef, so one major challenge for Magic Valley (and any other company hoping to develop a cultivated version) will be reaching price parity with that traditional lamb meat. There is also the ever-present question of what happens to the livelihoods of livestock producers if and when cultivated meat scales enough to feed global consumers en masse. Some have argued that traditional meat producers are actually a critical part of the evolution of cultivated meat, and that these groups could invest in bioreactors to grow meat right on the farm, becoming hybrid farmers of traditional and cultivated meat.

Answers to some of those questions are yet a long ways off. Nearer term, most cultivated meat companies are just trying to get to market in some capacity. Magic Valley has no direct competitors right now, since it’s the only known company currently developing cultivated lamb. However, another Australian company, Vow, specializes in “exotic” cultured meats and is currently amassing a cell library that includes everything from water buffalo to kangaroo. Lamb may very well end up in that cell library one of these days. 

Magic Valley, meanwhile, hopes to complete its prototype and have products on shelves within one to two years.

iFarm and Al Sadarah Group to Boost Food Security in Qatar Through Vertical Farming

Finland’s iFarm announced a multi-year partnership today with Sadarah Partners to build out a commercial-scale indoor vertical farm in the State of Qatar, according to a press release sent to The Spoon. The goal of the partnership is to bring more local food production inside Qatar’s own borders and at the same time produce greens, flowers, and berries year-round.

The Al Sadarah Group owns Qatar-based indoor farming company Agrico Organic Farm, with whom iFarm will work directly on the project. The two entities will build out an indoor vertical farm based on iFarm’s technology, which includes a number of different tools that help automate the maintenance and management of the indoor grow process. This time around, that includes drones, which will be equipped with computer vision and used to monitor crop health and yields. Computer vision can track the size, weight, and health of each crop, and also spot potential diseases and other problems. 

The forthcoming farm will be the first farm in the Gulf Cooperation Council countries that uses AI and drone technology to grow food.

The bigger-picture goal here is to make Qatar more self sufficient when it comes to food production. Food security issues in Qatar pre-date the COVID-19 pandemic, as the 2017 Gulf rift halted food supply lines into the country and brought the issue of food security into the forefront. Since then, Qatar has invested hundreds of millions of dollars into food self sufficiency.

However, cultivating crops in the country is difficult because of Qatar’s hot temperatures, lack of rainwater, and desert climate. Fertile soil is also limited. Those factors make the country and prime candidate for more indoor, controlled-environment farming. The iFarm-Agrico partnership is also part of the hugely ambitious goal to reach 70 percent self-sufficiency in food production by 2023. 

iFarm and Agrico will start with strawberries and leafy greens on their farm, as well as some edible flowers. For iFarm, the partnership is one of many it has around Europe and the Middle East. 

Freight Farms Launches Its Greenery S Vertical Farm System

Freight Farms, best known for its controlled environment agriculture (CEA) tech made for small spaces, this week unveiled Greenery S, the latest model of the company’s vertical container farm system. This is the tenth generation of the Greenery and includes “a fresh suite of features,” according to a press release sent to The Spoon. 

Said features are many, and include improvements to Freight Farm’s proprietary LED lighting system, which is meant to mimic the light spectrum of the sun. With the Greenery S, farmers can adjust that spectrum as well as light intensity and duration according to the needs of each individual crop. Other new features include greater controls for elements like humidity and cooling, as well as more cameras and expansion room for sensors. The latter two items on that list are crucial when it comes to uploading data to the Freight Farms network growers can then access to monitor their plants. 

The farm’s automation software, farmhand, includes a new feature called Recipes. With the feature, growers choose the crop within the app and the software automatically calculates light, temperature, and humidity levels for the plants, based on data collected from past harvests in the Freight Farms network. 

Typically, this type of farm gets referred to as a “container farm,” since it’s usually housed in a refurbed shipping container. Another term floating around out there is “prefabricated modular farm,” which doesn’t roll off the tongue so easily but might be a more accurate descriptor of what’s going on. The container in which the farm lives is less important than the actual system running the farm, which can be adapted to run everything from a single-unit farm behind a school or grocery store to multi-unit setups like those of Square Roots. Theoretically, you could take a Freight Farms setup and stick it inside a different type of closed-off structure and it would do the same thing. 

For now, however, Freight Farms is sticking to shipping containers, as they are easily adaptable to the vertical farming environment. The company said this week it services more than 500 trained farmers across 48 U.S. states and more than 32 countries. Those interested can reserve a Greenery S model now. 

A Spanish Dairy Company Has Launched a Startup Incubator to Help Cultured Milk Companies

Pascual Innoventures, the open innovation arm of Spanish dairy company Calidad Pascual, has launched what it says is the world’s first incubator program for cellular agriculture in the dairy industry. Dubbed Mylkubator, the program will select and work with startups hoping to change the dairy industry through the development of alternative proteins. 

The program, which is supported by investment network Eatable Adventures and technology partner CNTA, will choose up to 10 startups to join the six-month hybrid program. Either in-person or virtually (or both), companies will work with mentors and get access to Pascual’s R&D facilities to develop and test their products. 

On a high level, cultured milk is created by growing mammary gland cells in an external environment (like a bioreactor) that mimics the one found inside mammals (like a cow). Micronutrients get converted into milk, which can then be harvested and purified. The process requires expertise in a number of different areas, from cell-growth media to machine learning modules that can optimize the production process. Different types of milk, including cow’s milk and human breastmilk, can be made from this process.

To that end, novel growth media, cell-growth techniques, and improvement of cell lines are among the topics the program says it is looking to find companies. And in addition to cellular ag, startups working with fermentation-based solutions or developing applied technologies like machine learning and biorecators are also welcome to apply. 

In the realm of alternative protein, the number of well-known companies currently developing milk analogues via cellular agriculture is still pretty small, particularly in comparison to the glut of cell-based meat makers. Turtle Tree Labs and Biomilq are the most well-known companies at this point.

On the other hand, companies like Perfect Day and ReMilk make milk analogues via fermentation, a process now seen as the third-pillar of alternative protein.  

Startups working with both methods are invited to apply for Mylkubator’s program. Those chosen will get a chance to prototype, test and scale their products, in addition to meeting with mentors and potential investors. The application process is open now.

Maine Colleges and Hospitals Will Get CEA-Grown Greens Thanks to Sodexo and Vertical Harvest

Foodservice and facilities management company Sodexo announced this week it will partner with controlled environment agriculture (CEA) grower Vertical Harvest to source greens from the latter’s forthcoming vertical farm in Maine. Sodexo said it will source about 80 percent of its lettuce products distributed in its Maine facilities from that farm, rather than importing food from other states.

Vertical Harvest is scheduled to break ground on the Westbrook, Maine farm in August 2021. When completed, the farm will be a four-story, 70,000-square-foot facility that produces about 1 million pounds of lettuce annually. The company already operates one farm, in Jackson, Wyoming, where it grows different types of leafy greens and distributes those to grocery stores and restaurants.

Because of its climate, Maine imports a good deal of its produce from other regions. Vertical Harvest says that once its Westbrook farm is operational, it will “displace” much of this out-of-state produce. Growers will also be able to produce year-round, which normally wouldn’t be possible in a state as far north as Maine.

Sodexo, meanwhile, is one of the largest employers in Maine, and says it serves about 13,000 meals per day at colleges and hospitals across the state. By partnering with Vertical Harvest, the company will be able to serve fresher, more local greens at all 14 of its partner locations in the state.

This isn’t Sodexo’s first time to partner with a CEA company, either. In 2020, the foodservice giant announced a partnership with Freight Farms to bring container grow systems to school cafeterias and university dining halls around the U.S. Elsewhere in the world of food innovation, Sodexo has also launched an Impossible Burger menu and sent Kiwi’s delivery robots across college campuses with food deliveries. 

Mosa Meat Achieves an ‘Over 65x Reduction’ in Costs for Its Cultured Fat

Dutch cultured protein company Mosa Meat said over the weekend it has reduced the cost of its fat media by 66 times thanks to the work of a group the company refers to as its Fat Team. Without listing actual price numbers, Mosa Meat said its fat medium now costs 1.52 percent of what it did less than two years ago, in September of 2019.

In the cultivated meat-making process, the nutrient-rich growth medium fed to cells triggers those cells to grow into muscle, fat, and tissue, all of which are put together to create a final end product. A company might grow fat cells for use in its own meat analogues, or it could sell the fat as an ingredient to other businesses. Fat is also a crucial component in achieving a “meatier” taste, texture, and mouthfeel when it comes to cultured protein.  

Mosa Meat, of course, is well known as the company that created the world’s first cultivated hamburger back in 2013 — for a cool $325,000. A huge part of this cost was (and still is for many) the growth medium, which at the time was made using fetal bovine serum (FBS). FBS is as expensive as it is controversial. As the Good Food Institute puts it, “The use of animal-derived components in cultivated meat production has prohibitive economic, food safety, and ethical constraints.”

In July of last year, Mosa Meat said it had achieved a more than 80x cost reduction for its growth media, a milestone largely driven by the company’s ability to develop FBS-free media. The company now uses an “animal component free” media that is part of the reason the Fat Team was able to announce its own cost reductions recently.

“We’ve definitely checked yet another box on our journey towards a product that meets the expectations of critical meat lovers,” company cofounder Peter Verstrate said in this weekend’s announcement. 

Mosa Meat’s announcement comes not long after MeaTech 3D, an Israeli company, said it would produce cultivated fat at a new pilot production facility. Additionally, last month Mission Barns raised $24 million to build up a production facility in San Francisco for its cultivated fat business. Meanwhile, multiple companies, from Avant Meats to Future Meat, have announced price slashes in production costs over the last several months.

Lowering costs, whether of fat, medium, or other components, will help the entire cultured meat industry get products closer to price parity with their traditional counterparts. Price parity is only of many other milestones that have to be achieved in order to make cultivated meat a commercial reality. However, it is seen by many as an extremely crucial step in the process. 

Mosa Meat doesn’t yet have a timeframe for when it might have burgers in front of customers, or how much they’ll cost once that happens. At last check, the company was working with European regulators to get approval for its products.