Future Meat has officially opened what it says is the world’s first production facility for cultured meat. The plant, located in the company’s hometown of Rehovot, Israel, is a big step in accelerating Future Meat’s timeline for getting regulatory approval to sell cultured meat and then actually getting products onto consumers’ plates.
Future Meat says the plant can produce 500 kilograms of cultured meat per day, which is equivalent to roughly 5,000 hamburgers. Those numbers may pale in comparison to traditional meat (this McDonald’s factory produces 5 million burgers every day), but for the extremely nascent cultured meat industry, they make for significant progress.
Prof. Yaakov Nahmias, founder and chief scientific officer of Future Meat Technologies, told The Spoon that the new facility is currently processing cultured chicken, pork, and lamb. Beef production will arrive soon. The company’s first official products to come out of the facility will be a cultured chicken breast, chicken fingers, and hamburgers.
Earlier this year, Future Meat told The Spoon it has been able to decrease the cost of cultured meat production by 1,000x over the last three years. At last check, the company had brought the cost of its cultured chicken breast down to $7.50 USD per quarter-pound serving. It followed that up with news that the production price could drop to $2 within the next 12 to 18 months.
Future Meat’s end products will be a combination of cell-cultured and plant-based protein. Nahmias said that his company’s products are 45 to 75 percent cultured meat, with an edible scaffold made of plant protein. Cell-based protein will replace plant-based elements in future generations of product as the cost of cultured meat continues to decrease.
No technologies out there, he said, use 100 percent cultured meat. “Meat is composed of cells and a three-dimensional protein scaffold that holds the cells together. Companies are either adding the edible scaffold to the cells or adding the cells to the edible scaffold. It is pretty much the same.”
Importantly, Future Meat has also developed a serum-free growth medium for feeding cells. This allows the company to avoid using the controversial fetal bovine serum (FBS), which is both expensive and ethically controversial. According to Nahmias, Future Meat’s medium is made up of a mixture of amino acids, oils, glucose, and naturally occurring hormones. “Removing serum is a critics step in market realization of cultured meat,” he said. “Companies that fail to do that require the slaughter of dozens of calves to grow a single hamburger.” The company’s chicken, lamb, and pork cells are currently growing “in scale” without serum at the production facility.
Future Meat may be the first to open the doors on a production facility for cultured meat, but others won’t be long in coming. Bioprinting startup MeaTech 3D, also based in Israel, says it will have a production facility operational by 2022. San Francisco, California-based Wildtype also opened a production facility this week, though it is focused solely on cultured seafood at the moment and is therefore not a direct competitor to Future Meat.
Down the line, Future Meat would like to open another production facility, ideally in the United States. For now, Future Meat is working to get regulatory approval here in the U.S., with the goal of selling its products in foodservice venues next year.
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