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Daily news and analysis about the food tech revolution

Upcycling

Sophie’s Bionutrients Debuts New Burger Made from Microalgae

Singapore-based food ingredient company Sophie’s Bionutrients announced today the debut of its new plant-based burger patties made from microalgae.

For its base ingredient, Sophie’s Bionutrients uses uses various strains of microalgae (including chlorella, which is already in health supplements) that the Singapore Food Agency and European Food Safety Authority have already identified as being safe for consumption.

Sophie’s Bionutrients scales up the protein source from a single-cell microalgae into a plant-based flour. To make a meat like patty, that flour is extruded into textured crumbles that are then shaped into patties. The patties are then seasoned with 10 different spices.

According to the press announcement, each patty weighs roughly 60 grams and has 25 grams of protein, comprising all nine essential amino acids including histidine and leucine. Sophie’s Bionutrients also says its algae-based patty has two times more protein than beef or most commercially available fish.

The ethical and environmental impact issues of traditional animal meat production have helped drive sales of plant-based alternatives up in recent years. Additionally, feeding the nine billion people who will eventually live on this planet will require new methods of protein production, including the use of plant-based alternatives.

In addition to producing protein in a smaller footprint compared with animal protein, Sophie’s Bionutrients also helps reduce food waste. The company re-uses items like spent grains from breweries and okara from tofu makers and molasses from sugar refineries in its algae production process.

We’re seeing algae pop up as an ingredient in more food items. In Israel, Algalafel uses algae to add protein to falafel, and Yemoja developed a “fastrack photobioreactor” to produce algae-based ingredients for food. And here in the U.S. Back of the Yards Algae Sciences has developed an algae-based spray that gives plant-based burgers a more meaty taste.

Right now Sophie’s Bionutrients says each production batch can make between 20 – 100 patties within a week. That’s not a lot, but the product is just being unveiled today. Given investor interest in the alternative protein space, it’s not hard to imagine the company attracting funds to help it scale (assuming the algae burger tastes good). In addition to burgers, Sophie’s Bionutrients also has its version of crab cakes and protein crackers in the product pipeline.

Imperfect Foods Will Be a Net-Zero Carbon Company by 2030

Online grocer Imperfect Foods announced today its pledge to become a net-zero carbon operation by 2030. Via a press release sent to The Spoon, the company claims this timeline is 10 years ahead of most major retailers and 20 years ahead of the Paris Agreement Deadline.

Imperfect began as a service that rescued surplus fruits and veggies from supermarkets to sell at discounted prices to customers. A few successful fundraises later, the company is a full-fledged online grocer selling not just rescued produce but also meat, dairy, and pantry staples from other environmentally conscious companies.

To track its carbon footprint, Imperfect has partnered with Watershed, a software platform that measures a business’s carbon footprint across every touchpoint of its supply chain. Speaking in today’s press release, Imperfect said that through Watershed’s platform, the company can see which parts of its supply chain are emitting greenhouse gases and redesign operations based on that information.

Imperfect laid out a few steps for going net-zero carbon. It plans to have its first “zero-waste-to-landfill” facility operational by 2022, and a total of six such facilities operational by 2025. All six fulfillment centers will run off renewable power by 2026, and the company’s vehicle fleet will be electric by 2027. Finally, improving regional sourcing by 15 percent is a near-term goal, slated for 2022.

Imperfect’s announcement today is the latest in a string of recent stories about food companies’ various sustainability efforts, from Just Salad’s zero waste delivery aspirations to Burger King’s reusable cup program. Sweetgreen a chain that has pledged to go carbon neutral by 2027, is also using Watershed to track its carbon footprint.

There are also a few grocery-specific developments around sustainability of late. Kroger’s Zero Hunger/Zero Waste program addresses many sustainability issues, and Aldi says it will shift to sustainable packaging by 2025. Walmart, meanwhile, has a goal of reaching zero emissions by 2040.

For its part, Imperfect’s goal is to go beyond just sustainable food sourcing and “ensure [that] each internal process ladders up to an operationally net-zero carbon business model.”

 

Kroger’s Zero Hunger/Zero Waste Foundation Is Taking Applications for Its Innovation Accelerator

Startups, take note. The Kroger Co. Zero Hunger | Zero Waste Foundation (aka, the “Foundation”) is now taking applications for the second cohort of its Innovation Fund. The program, done in partnership with Village Capital, looks for companies developing new technologies, processes, and other solutions that combat food waste.

The Foundation says this could include rescuing and upcycling “imperfect” food. “Upcycled food is the next frontier in recovering and repurposing food that may otherwise go to landfills,” the Foundation said in a statement this week. In this context, upcycling could mean either using discarded food to create new foods (e.g., upcycled cookies), ingredients, or even meal kits. The program also lumps food rescue — selling surplus food to consumers — as part of the upcycling process, too.

Both areas are becoming more popular in the U.S., with companies like Imperfect Foods, Misfits Market, Renewal Mill, and Goodfish leading the way. Imperfect was actually a part of the first cohort for the Innovation Fund, along with Food Forest, mobius, Replate, and others. About 400 startups applied for the first cohort, so we can expect as many if not more vying for a spot in this next installment of the program.

The six-month-long Kroger program includes one week of virtual programming followed by monthly cohort sessions. The entire program runs from late May through November 2021.

A total of 10 startups will be selected from the applicant pool. Selected companies each receive $100,000 in upfront seed grant funding, with the chance for an additional $100,000 grant based on “achievement of identified program milestones.” Virtual workshops that cover investment readiness and technical skill development, and also provides networking opportunities with mentors and potential investors.

Two startups of the chosen 10 will be picked at the end of six months to receive an additional $250,000 in funding.

Applications are open until April 1, 2021.

Just Salad’s Reusable Bowls Are Going Off-Premises, Too

New York-based restaurant chain Just Salad plans to pilot its popular reusable bowl program for digital orders in the near future. The announcement comes as part of the fast-casual chain’s annual sustainability report, which was just released, and tracks company progress on making its business more eco-friendly.

If you’ve ever set foot inside a Just Salad, you’ll know the company’s line of colorful bowls made from heavy plastic resin that can be washed and reused on a regular basis. Just Salad started its reusable bowl program back in 2006 with the aim to cut down on single-use packaging for to-go orders. Customers could purchase a reusable bowl (mine cost $1 when I bought it in 2012), take it home, wash it, and bring it back for a refill each time they bought a meal from the restaurant.

In its most recent sustainability report, Just Salad said that sales of its reusable bowls grew more than 100 percent year-over-year in 2019 — then were abruptly halted by the COVID-19 pandemic. In New York City and elsewhere, reusable containers were banned from restaurants in an effort to lessen the spread of the coronavirus. Simultaneously, homebound customers switched to digital ordering and delivery formats, neither of which lend themselves to reusable packaging.

Now, in 2021, Just Salad said it plans to expand its reusable bowl program to serve off-premises channels like delivery. Under the new phase of the program, customers can order digitally for delivery and pickup. Food arrives in a Just Salad reusable bowl, which can be returned to any Just Salad location for cleaning and sanitizing afterwards. The phase is currently in beta and only available at one location, at the chain’s 3rd Avenue spot in Manhattan.

Just Salad told Nation’s Restaurant News this week that without any extra marketing done, roughly 30 percent of customers have already used the program since it launched earlier this year. 

The expanded reusable program is one item on a growing list of initiatives Just Salad has around sustainability — an area the company was championing long before the pandemic. Another notable item this week’s report mentions is Zero Waste delivery pilot. In partnership with NYC-based company DeliverZero, the Just Salad location in Park Slope, Brooklyn offers delivery items in reusable containers. Customers have six weeks to return the containers to either a delivery person or at a Just Salad location. Multiple other NYC restaurants work with DeliverZero, many of them local businesses. 

Hopefully that number grows, and quickly. If delivery and off-premises restaurant formats aren’t going away, nor is the mounting packaging waste problem, not if we don’t do anything to stop it. Restaurants account for 78 percent of all disposable packaging, much of it plastic. And plastic production has increased 200-fold since 1950, growing at a rate of 4 percent per year since 2000, with most plastic winding up in the landfill or ocean. Needless to say, our appetites for off-premises aren’t helping this problem.

In response, circular-economy-style delivery is slowly but surely making its way into the restaurant industry. Reusables are by no means the norm yet. However, major chains like Burger King and McDonald’s have various tests underway, which is encouraging for the industry as a whole.

Just Salad, meanwhile, has a number of other sustainability initiatives on the table, including its meal kit program aimed at combating both packaging food waste and a partnership with food “rescue” company Too Good to Go.

Goodfish Raises $4M for Upcycled Salmon Snacks

Goodfish, a company that upcycles salmon skin by turning it into snack foods, announced today it has closed a $4 million Series A investment round. The round was led by AF Ventures and Siddhi Capital. In a press release sent to The Spoon, the company said it will use the new funds to “support the surging demand for its products, deepen R&D capability and accelerate product innovation.”

Goodfish was started by the founders of beverage company Harmless Harvest, and products became available for online purchase this year. The snacks resemble crunchy chips in texture and are made from the reclaimed skins of Wild Alaskan Sockeye that would normally go to waste. The idea is to create a chip-like snack with far more health benefits (clean protein and marine collagen among them) and far fewer calories. The skins are sourced from well-regulated fisheries in Bristol Bay, Alaska.

Cofounder Justin Guilbert, said in today’s press release that Goodfish’s online-only distribution strategy “paid off well above expectations” and led to an earlier fundraised than expected. Hence the close of the Series A round today. 

Given that folks have been snacking their way through this pandemic, it’s no surprise companies offering healthier alternatives are getting noticed (and receiving funding). Others include Renewal Mill, which uses upcycled okara flour to make cookies, plant-based pork rind-maker Pig Out, and jerky made from jackfruit by a company called Jack and Tom.

Goodfish did not say whether it plans to eventually expand to brick-and-mortar stores for distribution. For now, products are available via the company’s own direct-to-consumer website. 

NapiFeryn’s Technology Upcycles Post-Processed Rapeseed Into Usable Protein Powder

Rapeseed, also known as canola, is one of the largest sources of vegetable oil in the world.

The seeds are pressed to get the oil, which becomes the final consumer product. Let behind is a byproduct referred to as rapeseed “cake”, chunky greenish clumps that are sometimes used in animal feed.

Beyond that, however, rapeseed cake has had little functional use as a human food product, but thanks to technology by Polish startup NapiFeryn, rapeseed processors can now upcycle the leftover rapeseed cake into a human-consumable protein powder.

The process developed by NapiFeryn to convert the leftover cake into a usable protein involves several steps and is currently in the scale up phase. Once converted into human-consumable protein powder, the neutral flavor and odor profile of rapeseed protein powder means it can be used in a variety of foods types such as bread, protein bars or as a meat or egg substitute.

This move to create higher-value outputs from agricultural byproducts is just another example of the momentum around upcycling. The market, which now has its own industry association and is sized at $47 billion, has startups creating products from inputs ranging from from cacao pulp to spent beer grains.

And now, thanks to NapiFeryn, rapeseed cake.

You can learn more about NapiFeryn’s technology via the nifty 360 degree video produced by the European Institute of Innovation and Technology (EIT)’s food innovation initiative (EIT Food) for its Food Unfolded digital content platform.

Rapeseed Protein | A Sustainable Source Of Plant Protein (360 Video)